India: Why not bio ethanol projects from stubble in Punjab & Haryana?

Since most of the ethanol is produced from sugarcane molasses in India, ethanol production in India is heavily dependent on production of sugar and sugarcane, which fluctuates due to the cyclic nature depending on the vagaries of monsoon and climatic conditions.


by N.S.Venkataraman                                               

 ( November 13, 2017, Chennai, Sri Lanka Guardian) Delhi and most of north India have been enveloped by polluted air for the past few days, leaving people gasping for breath. The pollution problem is attributed largely to stubble burning  in nearby Punjab and Haryana states.

There are two main growing seasons in Punjab and Haryana ; one from May to September and another from November to April.

In November, farmers  harvest rice and sow wheat in Punjab and Haryana . Since farmers need to sow wheat within a fortnight of harvesting paddy,  They often set fire to leftover plant debris to clear fields for the next plantings. This  practice is known as stubble or paddy burning, which is an age-old practice in Haryana and Punjab. The farmers burn the stubble to save time , labour and money.

About 3 million acres are cultivated for paddy in Punjab alone and 20 million tonne of stubble are generated every year.

Stubble burning is no longer restricted to the Punjab and Haryana states but has spread to other states across Madhya Pradesh, Uttar Pradesh, Chhattisgarh, Bihar and Odisha, making the problem  even worse.

Harmful impact of stubble burning :

For every four tonne of rice or wheat produced, there is about six tonne of straw, of which at least four tonne are burned.

It gives off thick smoke and sprays the air with charred carbon particles, inflicting severe pulmonary and cardiovascular afflictions. Stubble burning can also greatly accentuate existing health hazards.

Stubble burning also releases a variety of harmful chemicals like polychlorinated dibenzo-p-dioxins, polycyclic aromatic hydrocarbons (PAHs) and polychlorinated dibenzofurans (PCDFs) that have adverse toxicological effects.

Several of these chemicals are found in pesticides and herbicides used in farming and are assimilated into crops to some extent. With stubble burning, these chemicals are released into the environment.

Stubble burning raises topsoil temperature up to 33 to 42 deg. C. This destroys all potential microbial life up to about 3 inches below the soil, besides killing life that churns the soil to release nutrients.  Charring does not help soil fertility.

 Alternate options for use of stubble

The common solutions are

*         Recycling the stubbles into composts.  The compost is in high demand in the agro-market and offers the farmers monetary incentives.

*         Biogas production.

Cellulosic bioethanol : Production of cellulosic bioethanol from stubble is the most advantageous and profitable option .

Bioethanol projects from stubble  :

Ethanol is largely produced from molasses, a byproduct of sugar industry.

Cellulosic bioethanol is produced from different feedstock such as woodchips or crop residues (e.g. straw,) or energy crops (switchgrass, etc) and stubble  by cellulose hydrolysis.

Ethanol produced from molasses or starch and  cellulosic bioethanol produced from stubble are chemically identical regardless of feedstock used.

The production of bioethanol from cellulosic biomass will result in reduction of greenhouse gas emission by 86%, compared to  78% reduction from  sugarcane biomass and 28% reduction from natural gas.

For the production of cellulosic bioethanol , biomass such as stubble is first subjected to pretreatment to open up the structure of the cellulose components and to separate sugars and involve  further steps to produce bioethanol.

The overall maximum yield of ethanol from cellulosic biomass can be around 56% to 58%.

Indian supply demand scenario for ethanol

Since most of the ethanol is produced from sugarcane molasses in India, ethanol production in India is heavily dependent on production of sugar and sugarcane, which fluctuates due to the cyclic nature depending on the vagaries of monsoon and climatic conditions. Indian production of ethanol is inadequate and is now considerably imported.

(in million litre)

Period: April to March Production Import Export Demand
2011-12 2,956 53.935 30.974 2,979
2012-13 2,940 4.606 19.61 2,925
2013-14 2,720 61.368 22.5 2,759
2014-15 3,060 114.506 12.29 3,162
2015-16 2,900 233.843 7.33 3,127
2016-17 2,200 379.222 3.666 2,576
AAGR from April 2011 to March 2017 (-) 4.15% 43.9% (-) 30.4% (-) 1.37%

Source: Government of India

AAGR refers to annual average growth rate

Government of India has made it mandatory for oil marketing companies (OMCs) – Bharat Petroleum, Hindustan Petroleum and Indian Oil Corporation – to blend 10% ethanol with petrol. This proposal of using ethanol for blending with petrol will increase the supply gap for ethanol in India considerably, that would lead to steep increase in imports of ethanol.

Efforts for bioethanol projects in India

In recent period, efforts have been made to set up facilities  to produce bioethanol from cellulosic material such as stubble and others. However, these projects are in the preliminary stage in India.

The public sector companies such as Indian Oil Corporation have proposals to set up celluliosic bioethanol facilities.  However, such projects are still in demonstration stage.

Considering the urgency of avoiding the problem of stubble burning, the government of India should give highest priority to set up many  cellulosic bioethanol projects from  in Punjab and Haryana  and also other states where burning of cellulosic materials are being done.

It would be appropriate that a special task force should be constituted by government of India to implement the bioethanol projects based on well developed technologies abroad as  well as research and development initiatives in India.

Nandini Consultancy Centre India (www.nandinichemical.com)  has released a report on investment opportunities and technology developments on cellulosic bioethanol projects.

Author: Sri Lanka Guardian

Sri Lanka Guardian has been providing breaking news & views for the progressive community since 2007. We are independent and non-profit.

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